Title:  Quality and Safety Engineer Reports to : PHX Director of Quality and Safety Job Purpose : Aid the Director of Quality and Safety for all quality and safety related activities across all plants Key Responsibilities and Accountabilities : SAFETY Train manufacturing personnel in principles of: Weekly Safety Kata Topics; Safety Alerts; Monthly Safety Training; Conduct periodic wall to wall safety audits in different facilities; Aid in managing the JSA activities in each plant; PRODUCTION SUPPORT Maintain and evaluate quality process documentation to certified ISO standards; Maintain and analyze quality metric/performance reporting documentation; Help manage the MRB/DMR processes at each facility; Conduct weekly Process Audits and report findings; FLOOR AUDITS Audit production processes for: Part quality; Process control; Internal ISO certification Perform process documentation audits to identify performance gaps; PART/COMPONENT INSPECTIONS FOR VALIDATION AND VERIFICATION Perform purchased component incoming inspection and ERP disposition; Develop and maintain part and process documentation; Disposition non-conforming material/product; Validate initial production samples to established requirements and prepare for customer submission; DIMENSIONAL CONTROL/MEASUREMENT SYSTEMS Participate in quality control fixture design, qualification and maintenance; Maintain measurement equipment, calibrations and certifications (where applicable); NEW PART LAUNCH Support new part launch meetings and update quality-related project actions Perform capability study for new parts, analyze data, and recommend improvements Prepare PPAP documentation, including control plans, PFMEA, and first part inspection reports. ROOT CAUSE/CORRECTIVE ACTION ACTIVITIES Respond to customer complaints in a timely manner; Lead root cause assessment using RCCA/8D; Actively participate in corrective action development programs; Key Measures of Success: Customer Complaints Cost of Quality (COPQ) Number of Reportable Incidents 6S Audit